When every penny counts, manufacturers look to wire processing equipment suppliers to assist cut production costs and boost the cost per lead. To help in the next equipment purchase, Komax offers five things to understand automatic crimping machines.
In today’s competitive business environment, wire harness manufacturers are winning contracts through the penny. When every penny counts, manufacturers look to wire processing equipment suppliers to help cut production costs and increase the cost per lead. With increasingly more OEMs requiring suppliers to fulfill quality standards such as the IPC/WHMA-A-620 and SAE AS7928 (for aerospace), wire crimping is usually a hot topic inside the wire processing industry. Every company should understand five important aspects before purchasing terminal crimping machine.
A quick Internet search for wire crimping machines will return several potential suppliers with diverse product offerings. Machines that range from semi-automatic loose-piece crimping to totally automatic measure, cut, strip, and terminate are typical available available on the market. But can you be sure which crimping machine to choose? It’s vital that you manage a production analysis of most current jobs to improve understand the volume of crimps essential for each. After that, a business can speak with an applications or sales engineering specialist to discover the saving money between semi-automatic and fully automatic machines.
Product innovation, specially in industries like automotive, military, and aerospace, is a main cause of an OEM’s long term sustainability. As products and applications evolve, so will the wire harness requirements from the customer. How can these application changes affect future production requirements? In regard to fully automatic crimping machines, the flexibility from the machine should serve as a defining characteristic for any typical contract manufacturer. Double crimping, MIL crimping, ferrule crimping, tinning, and seal insertion are common common applications among North American OEMs.
As different industries possess different challenges, customers should plan accordingly in order to meet these requirements with an open-platform crimping machine. Customers must always think about future and just how their heavy duty cable strip cut machine will meet the needs for business in five years and beyond.
Customer and technical service must be available to clients who purchase capital equipment. As numerous customers depend upon one fully automatic crimping machine for all those their production needs, technical service is critical within the instance a device stops running. Some suppliers train and certify their technicians across all products although some train technicians only for specific product categories. Ensure that you perform the due diligence and comprehend the service structure of the supplier and credentials of each and every service technician.
One of the fastest ways to reduce costs would be to reduce unnecessary scrap material. Crimp force analyzing (CFA) software can detect inaccurate strip lengths, missing strands, crimp height, and insertion depth. While many companies today might not exactly utilize CFA, making the desired changes to add CFA may pay dividends on a small investment, as you may reduce the volume of faulty crimps and spend less on your manufacturing costs.
Not all the crimping machines are alike, and in relation to the accurate repeatability of wire crimps, quality matters. Word-of-mouth referrals are often one of the most dependable in determining dexjpky35 accuracy of the supplier’s marketing message while identifying the weaknesses and strengths in the machine. Be ready to ask key questions for example what sort of feasibility testing the device has endured prior to product launch. A low-priced, copper wire stripper may look good on paper, nevertheless the potential issues, such as crimp repeatability, inside an aging machine may affect its long term ROI.
In all of the, there are several more factors a prospective customer and current wire harness manufacturer should identify when evaluating their automatic crimping processes, including wire type and quality, applicator, and also the weather environment. A computerized crimping machine can be a long term investment and each and every business should consider looking at its current production needs along with its future capabilities.