Clear acrylic display cases are one of the guidelines on how to show your collectables, models, miniatures or similar items while protecting them from dust. However, among the troubles with acrylic photo frames is simply because they tend to can be found in standard sizes and your item might not exactly fit well within an ordinary-sized case. You are able to solve this challenge if you make a custom case that is made to show your item in the simplest way possible.
1.Appraise the item you wish to display. A display case should be a minimum of 2 inches larger than the piece in height, width and length. As an example, in case you have one car which is 5 inches long, 3 inches wide and three inches tall, your case ought to have two side panels which can be 7 inches by 5 inches, two side panels which can be 5 inches by 5 inches as well as a top panel that may be 7 inches by 5 inches. Calculate the size of your case and write down the shape of all the panels you need. Compensate for the width in the acrylic sheet by adding extra width to the top level panel that is certainly twice the thickness from the acrylic sheet.
2.Reduce your acrylic sheet into panels, employing a table saw by using a blade for cutting acrylic, a circular saw, saber saw, jigsaw or a handsaw. Move the sheet steadily through the blade, if you work with a table saw. Acrylic sheets come with a protective covering; leave this on when you cut the panels.
3.Sand the sides of your acrylic panels. Start with a 120-grit sandpaper, then proceed to 220-grit. Finish the sides using a fine, 400-grit sandpaper. Use as much as a 600-grit sandpaper for any very smooth finish. Use wet sanding and rinse the sandpaper often. Buff the edges with a buffing wheel attachment for a drill, if desired. Peel off the protective coating once you have finished.
4.Retain the sides of your case together to create 90-degree angles, using angle clamps. Seal the outer seam in between the acrylic box, using masking tape.
5.Apply solvent cement along the inner seams of your case. Use cement using a needle-nose applicator, if you can. Glue one-one half of the case at any given time as the seams needs to be horizontal to stop the glue from running out. Wait about half an hour for that solvent cement to dry before gluing other side.
6.Place the top panel on the top of your case and seal the outer seams between this panel and all of those other case with masking tape. Turn the entire case over so that the top panel is on the bottom. Apply solvent cement in the seams. Watch for it to dry.
7.Cut some wood so it is precisely the same size as the top of the your case. This will be the base of the case. Be sure that the wood that is certainly between 1/2 inch and 1 inch thick.
8.Cut four items of trim. For example, use quarter-round molding, if desired. Make certain that two pieces would be the width of the box plus twice the width from the trim itself. Cut another two pieces the duration of the truth plus twice the width from the trim. Miter the sides of each piece in order that they will fit together at 90-degree angles.
9.Glue the items of trim around the edges from the wood which you cut for the bottom of the situation, using wood glue. Enable the glue to dry. Sand, then stain or paint the wood. Seal the base with 97dexfpky coat of polyurethane or similar sealer. Allow it to dry. Placed the acrylic cosmetic display over the wooden base.
If your acrylic sheets are 1/8 inch thick, it is possible to score and snap the pieces apart as an alternative to cut all of them with a saw. However, sheets this thin will probably be too flimsy for anything but an incredibly small case.
For extra security, you can even glue the seams from the outside from the case when the inner seams have dried. Use masking tape again in the inner seams to avoid the glue from running.
Tend not to apply too much solvent cement. The glue will likely be drawn involving the panels, so that you only need some.
It really is feasible for the blade to melt the plastic if you move the acrylic too slowly or too quickly from the table saw.
Be cautious when you use power tools. Wear goggles to protect your eyesight when cutting, sanding or filing materials or when using solvent cement.